Welding Inspection Level 2 course is a high-intensity program designed for those moving from "looking at a weld" to "certifying a weld." This is typically aimed at personnel preparing for CSWIP 3.1 or AWS CWI certifications. You will focus on the bridge between metallurgy, visual standards, and legal documentation.

Day 1& 2: Visual Inspection & Defect Evaluation

Day one focuses on the "First Line of Defense." An inspector must be able to identify not just that a weld is "ugly," but exactly why it fails the code.

• The Role of the Inspector: Duties before, during, and after welding (checking material certs, monitoring pre-heat, and final visual).

• Weld Imperfections vs. Defects: Learning the BS EN ISO 6520-1 classifications.

  • Planar Defects: Cracks, lack of fusion, and lack of penetration (The "Critical" failures).

  • Non-Planar Defects: Porosity, slag inclusions, and undercut.

• Measurement Tools: Hands-on use of the Bridge Cam Gauge and Fillet Gauge to measure leg length, throat thickness, and reinforcement height.

• Acceptance Criteria: Reading "Master Tables" to determine if a 2\text{ mm} pore is acceptable or requires a total reject based on the quality level (e.g., ISO 5817 Level B, C, or D).